The Root Causes of Product Damage
Most shipping damage occurs due to product movement, corner impacts, inadequate cushioning, and product-to-product contact.
The Custom Fitment Advantage
Customized EPE foam fitments cradle products precisely, immobilizing them within the package and maintaining ideal orientation.
Eliminating Movement
By preventing internal movement, custom fitments alone reduce damage rates by 60–80% compared to loose fill materials.
Impact Energy Distribution
The closed cell structure compresses progressively, spreading impact forces across a larger surface area.
Real-World Case Studies
- Electronics Manufacturer: Damage reduced from 4.2% to 0.7%.
- Glass Distributor: Breakage reduced from 8% to under 1%.
- Medical Devices: Eliminated re-sterilization losses.
Cost-Benefit & ROI
Most companies recover fitment tooling costs within 6–12 months through reduced replacements, returns, and labor.
Reduce Your Damage Rates
Our engineers design custom fitments for maximum protection and fast ROI.
Request Custom Fitments